SEEPEX four.0 will showcase the world’s first automatically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will probably be presenting the next technology of pumps. The industry chief from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the main trade fair for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump methods and Digital Solutions once once more demonstrates its market management in the subject of clever and revolutionary options.
The similar applies to the opposite trade fair shows featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be taking part in the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog products into the world of digital pumps and is when it comes to its technical design the one one of its type on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is persistently developing its digital products and services with ambition and fervour. The pump producer combines its digital solutions with the standard pump business to give its prospects extra time for the necessities, cut back prices and simplify processes.
At the world truthful for environmental technologies on the end of May, worldwide trade guests will experience the premiere of a completely automated solution with built-in Industry features. The present premium model vary SCT AutoAdjust provides revolutionary innovations within the space of progressive cavity pumps. Wrenches etc. at the second are a factor of the previous in phrases of maintenance. One click from a distant location and the stator is back in top shape. The range, which was developed on the premise of buyer necessities, makes maintenance work much simpler and subsequently helps to save heaps of time and prices. Retensioning ensures fixed pumping capacity and excessive productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest maintenance work ever. Productivity is increased and upkeep instances are reduced to a minimal – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle costs are additionally significantly reduced. SCT AutoAdjust is available in a 1-stage and 2-stage model for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that maintenance could be simply carried out by one particular person. Suction or strain strains no longer must be eliminated. With an integrated retensioning gadget, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the move rate is lowered because of put on and tear. The latest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, with out the need for any special instruments. The new SCT AutoAdjust generation allows the stator to be retensioned both conveniently from the management room via analogue sign lines or digitally through various fieldbus techniques. Quick entry on web site on the pump may be achieved through a management panel or by way of Bluetooth using an app for Android and Apple tablets which may be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between sensible pumps, providers and processes. ไดอะแฟรม ซีล bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables targeted evaluations and analyses that can be used for process optimization. All collected knowledge is saved reliably and securely within the cloud. The real-time information from the monitoring service provide feedback on put on and tear or point out that spare parts are due for reordering soon. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive maintenance as outlined within the working and maintenance instructions based on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also uses historical data to enable predictive maintenance forecasting and identification of abnormal situations. By combining completely different sensor data, guidelines can be created to trigger alarms. For example, a reduced circulate fee at elevated pump speed in comparability with the pump’s particular person calibration curve would indicate pump wear. This signifies that if unintentional course of changes are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump data additionally permits SEEPEX to make extra accurate life cycle predictions for each pump kind based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its custom-made system answer that combines the advantages of two pump applied sciences to transport highly dewatered sludge over lengthy distances in a very energy-efficient method. Sewage sludge compressed into plugs may be conveyed as much as a thousand meters to its destination using pulses of compressed air in the pipes. For disposal firms, this various to traditional processes can shortly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The progressive combination of progressive cavity pump, extra polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system answer comes within the form of a bundle unit, which incorporates the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air parts. This pump can be related to the Connected Services of SEEPEX as an enlargement.

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