SEEPEX is launching a world first at IFAT 2022 in Munich, where it will be presenting the following technology of pumps. The industry chief from North Rhine-Westphalia will be presenting the world’s first progressive cavity pump with routinely adjustable stator clamping on the leading commerce truthful for water, sewage, waste and uncooked supplies management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions as quickly as once more demonstrates its market leadership in the area of clever and innovative solutions.
The identical applies to the other trade fair presentations that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX will be participating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. ไดอะแฟรม ซีล is turning into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is when it comes to its technical design the only certainly one of its type on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. diaphragm seal -based firm is constantly creating its digital services and products with ambition and fervour. The pump manufacturer combines its digital options with the traditional pump enterprise to provide its prospects more time for the necessities, scale back prices and simplify processes.
At the world honest for environmental applied sciences at the finish of May, worldwide commerce guests will experience the premiere of a completely automated answer with built-in Industry four.zero options. pressure gauge octa vary SCT AutoAdjust presents revolutionary innovations within the area of progressive cavity pumps. Wrenches and so forth. at the moment are a factor of the previous in relation to upkeep. One click from a distant location and the stator is back in prime shape. The vary, which was developed on the basis of buyer requirements, makes maintenance work a lot easier and due to this fact helps to save time and costs. Retensioning ensures fixed pumping capability and excessive productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, quickest and easiest upkeep work ever. Productivity is increased and maintenance occasions are decreased to a minimal – so it couldn’t be any better.” Compared to pumps without SCT, life-cycle costs are additionally considerably decreased. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that upkeep may be simply carried out by one particular person. Suction or strain traces no longer must be eliminated. With an integrated retensioning gadget, the clamping between the rotor and the stator can be adjusted for optimum conveyance if the circulate fee is reduced because of put on and tear. The latest growth, the SCT AutoAdjust, now routinely and hydraulically retensions the stator on the push of a button, without the necessity for any particular tools. The new SCT AutoAdjust generation allows the stator to be retensioned both conveniently from the management room by way of analogue signal lines or digitally via varied fieldbus methods. Quick access on site on the pump can be achieved by way of a control panel or via Bluetooth using an app for Android and Apple tablets that are already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform forms the interface between smart pumps, providers and processes. It bundles the data from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables focused evaluations and analyses that can be utilized for process optimization. All collected knowledge is stored reliably and securely in the cloud. The real-time data from the monitoring service provide feedback on put on and tear or indicate that spare components are due for reordering soon. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined in the operating and upkeep instructions based mostly on the working hours for gearbox oil changes and calibration of instruments. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historical data to enable predictive upkeep forecasting and identification of irregular circumstances. By combining different sensor data, guidelines could be created to set off alarms. For instance, a lowered flow price at increased pump speed compared to the pump’s particular person calibration curve would indicate pump put on. This signifies that if unintentional process modifications are displayed, measures can be taken at an early stage. The deeper evaluation of all collected pump knowledge also allows SEEPEX to make extra accurate life cycle predictions for every pump type primarily based on an anomaly detection check.
With “Smart Air Injection” (SAI), SEEPEX presents its custom-made system solution that mixes the advantages of two pump applied sciences to transport highly dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs can be conveyed up to 1000 meters to its vacation spot using pulses of compressed air in the pipes. For disposal corporations, this various to traditional processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over lengthy distances. The progressive mixture of progressive cavity pump, additional polymer injection and pulsating compressed air software permits compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system resolution comes within the form of a package unit, which incorporates the pump, the devoted management logic, as nicely as the polymer and, if desired, the compressed air elements. This pump can be related to the Connected Services of SEEPEX as an enlargement.
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