Festo’s answer helps achieve a twenty-fold enhance in production

A twenty-fold enhance in production was the aim of the Croatian car cosmetics firm Alfa Car. To obtain this, the whole manufacturing cycle, housed in a brand new manufacturing plant, was automated. Festo provided a complete solution for greater than 200 course of valves – together with project management.
A variety of completely different products including water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the production of car beauty merchandise. This requires complicated process automation solutions. The Croatian car cosmetics company Alfa Car has taken a giant step into the longer term: whereas building a new production plant, the whole manufacturing cycle was totally automated, from the raw supplies to the bottling line for the completed products. One level of focus was the seamless automation of the process valves.
A number of completely different substances are saved, transported, blended and bottled in the manufacturing plant.
Customised complete solution
To handle the challenge, the corporate labored together with the system integrator Arp Lučko and Festo. It would be Festo’s role to project manage the automation of the method valves. To ensure หลักการทำงานของเกจ์วัดแก๊ส into the new system and most reliability sooner or later manufacturing course of, customised full options have been supplied that cover the complete vary, from the process valve models to the valve terminals. When choosing the required parts, explicit attention needed to be paid to the doubtless explosive surroundings.
Reliability counts
The communication between a lot of totally different automated ball valves and the new plant’s higher-level management system was also decisive for optimum process automation. This requirement was met by a dependable answer with six valve terminals type VTUG with PROFINET bus connection. More than 200 ball valves from totally different manufacturers could be absolutely automated on this way. Using a single supply for the ball valve resolution took the pressure off each Alfa Car and Arp Lučko when it came to designing and installing the new system. The extensive coordination of the assorted course of valve suppliers, which Festo dealt with as a half of its venture management transient, additionally made the challenge simpler.
Automated course of valves ensure dependable distribution of the substances within the numerous process steps.
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