Northern Ireland Water is using Samotics’ AI-driven SAM4 system across its submerged pump property.
After SAM4 detected a growing fault in this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water group discovered that the claw connecting the pump to the discharge piping was hanging on with only one out of eight bolts.
Initially, the water and sewage services company selected Samotics to supply continuous insight into the health, performance and vitality efficiency of its sewage pumps as a half of a pilot. But after early successes in this system, Northern Ireland Water now plans to roll out the SAM4 system to additional sites to additional discover all its capabilities throughout quite so much of pump types and processes.
Ensuring the well being of submerged pumps is vital to avoid expensive, disruptive repairs and forestall damaging pollution occasions. But the remote areas of the belongings can make it exhausting to acquire high-quality, high-frequency knowledge. SAM4 analyses the current and voltage indicators of electric-driven motor systems utilizing a way referred to as electrical signature evaluation (ESA). Sensors are put in within the motor control cupboard, rather than on the pump itself, enabling reliable, remote capture of asset well being information. The system permits Northern Ireland Water to detect over 90% of developing failures as much as 5 months in advance.
In the months following set up, Samotics detected growing faults in two pumps that might have resulted in the complete failure of those property. Through early intervention, Northern Ireland Water successfully resolved points and prevented estimated direct damage to the pumps of over £44,000. Northern Ireland Water additionally minimised the danger of potential air pollution occasions and their significant environmental influence.
“We chosen Samotics and its SAM4 know-how as it’s straightforward to put in the hardware in our existing MCC panels, and because the SAM4 dashboard offers us with lots of useful data,” stated Paul Foley, M&E field supervisor at Northern Ireland Water. “For example, SAM4 delivered to my attention issues with considered one of our submersible pumps positioned in a busy office carpark. This insight helped me to plan crews, concern notifications and permits, in addition to organise a 25-ton crane, which allowed us to lift and examine the pump at the most optimum time, minimising downtime and sustaining pump resilience.”
Samotics can be enabling Northern Ireland Water to trace pump performance and efficiency in assist of its zero carbon strategy. Using SAM4’s real-time pump efficiency curve and power monitor, Northern Ireland Water can determine targeted interventions that enhance power efficiency with a demonstrable return on funding. This contains optimising operational processes to mirror performance requirements and changing pumps with more environment friendly or acceptable models to understand cost-savings.
“SAM4 allowed me to build a CAPEX business case utilizing precise pump information,” said Foley. “This helped us choose extra suitable, energy-efficient pumps at our drawback site.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” mentioned Jasper Hoogeweegen, CEO of Samotics. “With เครื่องมือใช้วัดความดัน , the staff can now concentrate on utilising real-time, data-driven insights to anticipate faults, improve performance and scale back carbon emissions of submerged pumps, enabling long-term reliability and effectivity of its important infrastructure.”
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