A twenty-fold improve in production was the aim of the Croatian car cosmetics firm Alfa Car. To obtain this, the entire production cycle, housed in a brand new production plant, was automated. Festo equipped an entire answer for greater than 200 course of valves – together with challenge administration.
A variety of different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are stored, transported, blended and bottled for the manufacturing of automobile beauty merchandise. This requires advanced course of automation solutions. The Croatian car cosmetics firm Alfa Car has taken a big step into the longer term: while building a brand new manufacturing plant, the complete manufacturing cycle was fully automated, from the raw supplies to the bottling line for the completed merchandise. One level of focus was the seamless automation of the process valves.
A variety of different substances are stored, transported, blended and bottled within the production plant.
Customised complete solution
To tackle the challenge, the corporate labored along with the system integrator Arp Lučko and Festo. It would be Festo’s function to venture manage the automation of the method valves. To ensure fast integration into the brand new system and maximum reliability sooner or later manufacturing course of, customised full options were supplied that cowl the whole range, from the process valve models to the valve terminals. When deciding on the mandatory elements, particular consideration needed to be paid to the doubtless explosive surroundings.
Reliability counts
The communication between numerous completely different automated ball valves and the new plant’s higher-level management system was additionally decisive for optimum process automation. This requirement was met by a reliable answer with six valve terminals kind VTUG with PROFINET bus connection. More than 200 ball valves from completely different producers could be absolutely automated in this means. Using a single supply for the ball valve resolution took the stress off each Alfa Car and Arp Lučko when it came to designing and installing the new system. The extensive coordination of the varied course of valve suppliers, which Festo dealt with as part of its venture management temporary, also made the project easier.
pressure gauge แบบ น้ำมัน of valves guarantee reliable distribution of the substances within the various course of steps.
Share