KleenOil India, a manufacturer of business oil filtration techniques, has helped to significantly improve the product quality of chilly rolling sheets for its metal industry shopper, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’ diaphragm seal ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had beforehand used a traditional magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering efficiency was insufficient and vital issues were occurring with the quality of its finished merchandise.
An ECL is used inside the metal industry to assist clear and strip the surface of the metal sheet of rolling dust by using an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleansing chilly rolled metal than standard cleaning processes, the instability of the chemicals can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can provide a stage of safety inside these circumstances, its effectiveness may be considerably decreased, resulting in contamination removing between 30-40%. Despite the magnetic roller being installed, the alkaline solution was nonetheless closely saturated with dust particles and was suffering from an unstable PH stage that combined were resulting in vital rusting during the course of leading to scratching of the final product.
Filtramag+ provides fine particle extraction performance within chrome steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to make sure optimum efficiency of the ECL and easily having any magnetic filter or separator is not assured to unravel the ferrous contamination drawback. The effectivity of the filtration is decided by the magnetic material kind, dimension of the magnet, magnetic power and likewise the fluid flow dynamics. A low energy magnet or minimal publicity to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is important not only to make use of the proper product for the method in query, however the higher stage of answer safety provides additional advantages, including prolonging the lifespan of the pump in addition to a discount in associated prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination on this software within the alkaline answer from 400mg/m2 to only 30mg/m2 by removing the fine dust particles that were causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic roller was not offering enough protection to the fluid on this utility, and it highlights the significance of choosing the correct technique of magnetic protection. Due to the fantastic particles circulating within the alkaline answer, significant rusting was being created through the ECL course of that was inflicting injury to the metal sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our client as its ability to remove even the finest particles from fluids would significantly enhance the problems that the business was going through. By installing the Filtramag+, our shopper was instantly supplied greater levels of safety against the harm that had been being caused by the contaminated resolution. We work regularly with Eclipse Magnetics high-performance merchandise and always see vital, optimistic results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective to be used with supplies which have decrease magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow expertise ensuring that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move by way of the filter.
As a result of the set up, the company is no longer affected by damaged finished components, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.
FURTHER READING
Dewatering
Pumping station improves port drainage
Features
Construction
Bespoke HVAC resolution for helium manufacturing plant
News
Energy Efficiency
Boulting Ltd improves pump station effectivity
Features
Oil & Gas
ITT Goulds launches pump with filter cartridge
News
Water & Wastewater
Celeros FT impellers assist enhance operational life
Features
General Processing
Extending the life of pumps and followers
Features
Share