KleenOil India, a manufacturer of business oil filtration systems, has helped to significantly enhance the product high quality of chilly rolling sheets for its steel trade shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’ เกจวัดแรงดันปั๊มลมpuma ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had beforehand used a traditional magnetic curler separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering efficiency was insufficient and important problems were occurring with the quality of its completed products.
An ECL is used throughout the metal business to assist clear and strip the floor of the metal sheet of rolling dust by utilizing an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleaning chilly rolled metal than typical cleansing processes, the instability of the chemical compounds can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a stage of safety inside these circumstances, its effectiveness may be significantly lowered, leading to contamination elimination between 30-40%. Despite the magnetic curler being installed, the alkaline solution was nonetheless heavily saturated with mud particles and was affected by an unstable PH stage that mixed were leading to vital rusting through the course of leading to scratching of the final product.
Filtramag+ presents fantastic particle extraction performance inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to ensure optimum effectivity of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to resolve the ferrous contamination problem. The effectivity of the filtration is dependent upon the magnetic material kind, size of the magnet, magnetic energy and in addition the fluid flow dynamics. A low strength magnet or minimal publicity to the fluid is not going to perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic curler.
Prolonging pump lifespan
It is important not only to use the proper product for the method in query, however the greater stage of solution safety provides extra benefits, including prolonging the lifespan of the pump as properly as a discount in associated prices related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, positioned on the return line, lowered contamination on this software inside the alkaline solution from 400mg/m2 to only 30mg/m2 by eradicating the fine mud particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic curler was not providing enough safety to the fluid in this application, and it highlights the importance of selecting the correct technique of magnetic protection. Due to the fine particles circulating within the alkaline solution, significant rusting was being created through the ECL process that was inflicting injury to the steel sheet. We recommended Filtramag+, a extremely efficient magnetic filtration system to our shopper as its ability to remove even the best particles from fluids would considerably improve the issues that the business was facing. By installing the Filtramag+, our client was instantly provided larger ranges of protection against the injury that have been being caused by the contaminated solution. We work frequently with Eclipse Magnetics high-performance products and always see significant, positive results soon after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient to be used with materials which have lower magnetic permeability such as forged iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow technology ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single move by way of the filter.
As a results of the installation, the company is now not suffering from broken completed parts, has decreased its scrappage and waste, as properly as prolonging the life of the pump.
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