Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of industrial oil filtration techniques, has helped to considerably improve the product quality of chilly rolling sheets for its metal industry consumer, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral twin circulate technology ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a conventional magnetic roller separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the collection performance was inadequate and significant problems were occurring with the standard of its completed products.
An ECL is used within the metal business to assist clear and strip the floor of the steel sheet of rolling mud by using an alkaline solution. pressure gauge ไท วัสดุ passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleansing chilly rolled metal than typical cleansing processes, the instability of the chemicals can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of safety within these circumstances, its effectiveness could be significantly decreased, resulting in contamination removal between 30-40%. Despite the magnetic curler being put in, the alkaline resolution was nonetheless closely saturated with dust particles and was suffering from an unstable PH degree that combined had been leading to important rusting through the process resulting in scratching of the ultimate product.
Filtramag+ presents nice particle extraction efficiency within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to ensure optimum efficiency of the ECL and simply having any magnetic filter or separator isn’t assured to unravel the ferrous contamination downside. The efficiency of the filtration is dependent upon the magnetic materials type, size of the magnet, magnetic power and likewise the fluid flow dynamics. A low power magnet or minimal publicity to the fluid won’t perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is important not only to use the correct product for the process in question, however the larger level of solution protection offers extra benefits, together with prolonging the lifespan of the pump as well as a discount in related prices related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination on this utility throughout the alkaline answer from 400mg/m2 to only 30mg/m2 by eradicating the fantastic dust particles that had been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India defined: “The magnetic roller was not offering enough protection to the fluid in this software, and it highlights the importance of selecting the correct method of magnetic safety. Due to the fine particles circulating inside the alkaline answer, vital rusting was being created through the ECL course of that was inflicting damage to the steel sheet. We beneficial Filtramag+, a extremely effective magnetic filtration system to our client as its capacity to remove even the finest particles from fluids would considerably improve the problems that the enterprise was dealing with. By putting in the Filtramag+, our consumer was instantly offered greater ranges of safety in opposition to the harm that were being caused by the contaminated solution. We work regularly with Eclipse Magnetics high-performance merchandise and all the time see vital, constructive outcomes quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it particularly efficient for use with materials that have lower magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise guaranteeing that extraction rates are maximised as ferrous particles are exposed to the magnets twice on a single move by way of the filter.
As a result of the set up, the corporate is no longer suffering from damaged finished parts, has reduced its scrappage and waste, in addition to prolonging the lifetime of the pump.
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