Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of industrial oil filtration systems, has helped to significantly improve the product quality of chilly rolling sheets for its steel trade client, by installing a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual circulate expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had previously used a standard magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of just 6000 gauss, the gathering performance was inadequate and vital issues have been occurring with the standard of its finished products.
An ECL is used throughout the metal industry to assist clear and strip the floor of the metal sheet of rolling mud by using an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more practical in cleansing chilly rolled steel than typical cleaning processes, the instability of the chemical substances can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of protection inside these circumstances, its effectiveness may be considerably decreased, leading to contamination removal between 30-40%. Despite เกจ์ลมsumo being put in, the alkaline answer was still closely saturated with dust particles and was suffering from an unstable PH degree that combined were leading to significant rusting in the course of the process resulting in scratching of the final product.
Filtramag+ offers nice particle extraction performance inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to make sure optimum effectivity of the ECL and simply having any magnetic filter or separator just isn’t assured to unravel the ferrous contamination problem. The effectivity of the filtration is dependent upon the magnetic material type, measurement of the magnet, magnetic strength and likewise the fluid circulate dynamics. A low energy magnet or minimal exposure to the fluid won’t carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is important not solely to make use of the correct product for the process in question, however the greater stage of resolution protection supplies additional benefits, including prolonging the lifespan of the pump as well as a reduction in related prices related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination in this application within the alkaline solution from 400mg/m2 to simply 30mg/m2 by removing the fantastic mud particles that had been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and technique at KleenOil India defined: “The magnetic curler was not offering sufficient protection to the fluid in this application, and it highlights the significance of choosing the right technique of magnetic safety. Due to the nice particles circulating throughout the alkaline answer, significant rusting was being created during the ECL course of that was causing injury to the metal sheet. We beneficial Filtramag+, a highly efficient magnetic filtration system to our client as its ability to remove even the best particles from fluids would significantly enhance the problems that the business was facing. By putting in the Filtramag+, our shopper was immediately supplied greater levels of protection towards the damage that were being brought on by the contaminated answer. We work frequently with Eclipse Magnetics high-performance products and at all times see important, constructive results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective for use with supplies that have decrease magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow technology making certain that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single pass through the filter.
As a results of the set up, the corporate is no longer affected by damaged finished elements, has reduced its scrappage and waste, as well as prolonging the lifetime of the pump.

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