Celeros Flow Technology injects new life into 40 year previous SAGD pump to extend heavy oil manufacturing for customer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was greater than 40 years outdated and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high pressure, high temperature steam to enhance fluidity and allow the oil to be pumped to the surface. In order to boost extraction on this venture, the customer needed to increase water temperatures from 90° C to 140° C. However, there have been considerations that the prevailing pump may not have the power to ship this requirement. Nozzle loads have been a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked provider of some 20 years, for assistance.
Mather & Platt is considered one of a number of heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering staff undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction process. The investigation revealed that the pump had suffered a selection of seal failures over time that had broken the stuffing field and affected operational effectivity. There had additionally been no maintenance interventions for decades – however the pump had by no means really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the original pump that it had continued to operate in such harsh situations and with no regular upkeep over such a long time period. More importantly, it gave us confidence that a thorough overhaul might obtain the desired improvement in performance, saving the shopper the price and misplaced production time that might be related to sourcing and putting in a brand new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In เกจอาร์กอน , finite component evaluation was undertaken to confirm that the nozzle hundreds would withstand the desired temperature increase. As a end result, the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades guarantee it meets the newest specs.
Concludes Mike Golds: “We are really pleased with the outcome of the SAGD pump upgrade. It has not only achieved the desired manufacturing increase for the customer, but additionally provided a extra sustainable and cost-effective resolution than whole pump replacement. Using trendy engineering and evaluation, we’ve been capable of give the present pump a brand new lease of life and ensure it will proceed to carry out properly for a lot of extra years.”
Share

Scroll to Top